پیوندهای مفید
آمار
| تعداد نشریات | 8 |
| تعداد شمارهها | 438 |
| تعداد مقالات | 5,650 |
| تعداد مشاهده مقاله | 7,683,686 |
| تعداد دریافت فایل اصل مقاله | 6,340,007 |
Optimization of Hot Metal Gas Forming by Taguchi Method for Production Step-tubes from AA6063 | ||
| AUT Journal of Mechanical Engineering | ||
| مقاله 11، دوره 3، شماره 1، مرداد 2019، صفحه 107-112 اصل مقاله (1.06 M) | ||
| نوع مقاله: Research Article | ||
| شناسه دیجیتال (DOI): 10.22060/ajme.2018.14283.5719 | ||
| نویسندگان | ||
| M. Rajaee؛ S. J. Hosseinipour* ؛ H. Jamshidi Aval | ||
| Advanced Material Forming Research Center, Faculty of Materials and Industrial Engineering, Babol Noshirvani University of Technology, Babol, Iran | ||
| چکیده | ||
| The applications of aluminum alloys are limited due to the low formability at ambient temperature. To overcome such limitations, hot metal gas forming is developed as a new process. In this paper, the hot metal gas forming for production of cylindrical step tubes from 6063 aluminum alloy is studied experimentally. For this purpose, Taguchi method of experimental design was used to optimize the process parameters such as axial feed, forming temperature and gas pressure. Seamless tubes with an outer diameter of 25 mm and 1.3 mm thickness were used. After deformation, the specimens were cut and the die filling and thickness distribution were measured. At a constant temperature, with increasing pressure at low axial feed, the specimens burst, while with increasing axial feed at low pressure the specimens were wrinkled. The results indicate that if the axial feed increases in proportion to the pressure, the risk of bursting and wrinkling decreases. The analysis of variance indicated that from the three parameters studied, the effect of axial feeding on filling percentage was of prime importance and the gas pressure and forming temperature were respectively in the second and third rank. The main effects plots for signal-to-noise ratio showed that the optimum arrangement of parameters were at 580°C, 0.6 MPa and an axial feed of 14 mm. In this condition, the die filling of 92% and maximum thinning less than 10% were achieved. | ||
| کلیدواژهها | ||
| Hot metal gas forming؛ Step tubes؛ AA6063؛ Optimization؛ Taguchi method | ||
| مراجع | ||
|
[1] B. Dykstra, Hot metal gas forming – the next generation process for manufacturing vehicle structural components, SAE Tech Paper, (2001) 2001-01-3088. DOI: https://doi. org/10.4271/2001-01-3088 [2] X. Wu, H. Hao, Y. Liu, F. Zhu, J. Jiang, R. Krishnamurthy and S. Wang, Elevated Temperature Formability of Some, SAE Tech Paper, (2001) 2001-01-3103. DOI: https://doi.org/10.4271/2001-01-3103
[3] M. Keigler, H. Bauer, D. Harrison, A. K. De Silva, Enhancing the formability of aluminum components via temperature controlled hydroforming, J Mater Process Tech, 167 (2005) 363-370.
[4] M. A. Nazzal, F. K. Abu Farha, Finite Element Modeling of Superplastic Forming of Tubular Shapes, Key Eng Mater, 433 (2010) 179-184.
[5] L. Lin, Z. He, S. Yuan, J. Wu. Formability determination of AZ31B tube for IHPF process at elevated temperature, T Nonferr Metal Soc China, 21 (2011) 851-856.
[6] Z He, X. Fan, F. Shao, K. Zheng, Z. Wang, S. Yuan, Formability and microstructure of AA6061 Al alloy tube for hot metal gas forming at elevated temperature, T Nonferr Metal Soc China, 22 (2012) 364-369.
[7] T. Maeno, K. Mori, K. Fujimoto, Hot gas bulging of sealed aluminum alloy tube using resistance heating, Manuf Rev, 1 (2014) 1-6.
[8] A. Paula, M. Strano, The influence of process variables on the gas forming and press hardening of steel tubes, J Mater Process Tech, 228 (2016) 160–169.
[9] A. Paul, M. Werner, R. Tran, D. Landgrebe, Hot metal gas forming of titanium grade 2 bent tubes, AIP Conference Proceedings 1896, 050009 (2017) https://doi.org/10.1063/1.5008054
[10] A. Mosel, J. Lambarri, L. Degenkol, F. Reuther, J.L. Hinojo, J. Robiger, E. Eurich, A. Albert, D. Landgrebe, H. Wenzel, Novel process chain for hot metal gas forming of ferritic stainless steel 1.4509, AIP Conference Proceedings 1960, 160019 (2018) https://doi.org/10.1063/1.5035045
[11] M. Moradi, O. Mehrabi, T. Azdast, K.Y. Benyounis, Enhancement of low power CO2 laser cutting process for injection molded polycarbonate, Optics and Laser Tech 96 (2017) 208–218.
[12] M. Moradi, A.R. MohazabPak, Statistical Modelling and Optimization of Laser Percussion Microdrilling of Inconel 718 Sheet Using Response Surface Methodology (RSM), Lasers in Eng 39 (2018) 313–331.
[13] M.A. Ansari, R.A. Behnagh, M. Narvan, E.S. Naeini, M.K. Besharati-Givi, H. Ding, Optimization of Friction Stir Extrusion (FSE) Parameters Through Taguchi Technique, Trans Indian Inst Met, 69 (2016) 1351–1357.
[14] M. Hajinejad Sorkhi, S. J. Hosseinipour, H. Jamshidi Aval, Formability of 6063 aluminum alloy tube at high Temperature using multi-bulge test by hot metal gas forming process, Modares Mech Eng, l6 (2016) 185-192 (in Persian). | ||
|
آمار تعداد مشاهده مقاله: 1,363 تعداد دریافت فایل اصل مقاله: 683 |
||